Actuator wire is made with shape memory Nitinol, utilizing the material's ability to cycle between two different material phases. At room temperature, the wire is in its martensitic phase. By applying a load, the wire is elongated and can then actuate by applying an electrical current or other means of heat to achieve a phase transformation.
When heated beyond the transformation temperature, the material recovers, transforming to the austenitic phase, and the wire performs work - meaning that it returns to its original length - lifting or otherwise pulling on the load. As the material cools it returns to the martensitic phase and the load causes the wire to elongate again, ready to repeat the cycle.
Nitinol's unique properties allow it to perform a surprising amount of work for its size. This means that actuator wire is smaller, lighter, quieter, and can be longer-lasting than more traditional actuators. Additionally, you can choose to have your actuator wire arrive in cut lengths or on a spool for easier processing.
Actuator wire is often used in industries with small spaces and where lightweight devices are required, such as:
There are a number of considerations when using actuator wire in your applications. You can use this information to guide your conversation with our Engineering team.
Actuator wire is available on a spool or in discrete lengths, in various size ranges and actuation temperatures. Use our actuator calculator and the chart below to explore possibilities.
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Product
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Size range
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As
|
Recommended application stress |
Hysteresis width | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Actuator wire on a spool |
0.0762 - 0.5842 mm [0.003 - 0.023 in] |
70 - 95 °C [158 - 203 °F] |
100 - 150 MPa [14.5 - 21.75 ksi] |
30 +/- 5 °C [54 +/- 9 °F] |
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| 1 meter discrete lengths |
0.1524 - 0.5842 mm [0.006 - 0.023 in] |
50 - 95 °C [122 - 203 °F] |
100 - 150 MPa [14.5 - 21.75 ksi] |
30 +/- 5 °C [54 +/- 9 °F] |
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| Notes | ||||||||||||
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As and hysteresis width based on 150 MPa application stress. Recommended application stress values are for maximized stroke performance and fatigue life. Application stresses outside of this range can also be used depending on the design requirements of the actuator. |
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Designing with actuator wire comes with some specific terminology. We've broken down a few of the most important terms below so you can share a common language when you speak with one of our engineers.
In addition to actuator wire, you can take advantage of our additional processing and testing capabilities. Since actuator wire is tailored to your application, additional processing and testing are evaluated on a case-by-case basis. Reach out to your Sales Representative for more information.